Whether your project is large or small, basic or complex, we have the technology to get it done. We have multiple presses, ranging in size from 30 – 1,500 tons and with shot sizes from 3 – 291 ounces.
Injection Molding
Plus, we offer a wide range of value-added services, like in-mold decorating, sonic welding, kitting, assembly and more. From the very first shot to the time the part is boxed up ready for shipment, we’ve got you covered.
Insert Molding
Embeds threaded components such as metal fasteners into handles, bezels, or other plastic parts.
Gas-Assist Molding
Molding using an injected gas where areas of the part are hollowed resulting in improved cycle times and appearance, reduced material use and cost savings.
Foam Molding
Molding used on parts with a solid plastic outer skin and a foam core. This process is well suited for applications where strength, durability and reduced cost are needed.
Overmolding
Molding a soft plastic over a rigid base plastic. Typically used in applications such as non-slip surfaces, two-colors, a softer feel, vibration resistance or form fittitng.
Clear Part Molding
Molding used on important cosmetic parts made with clear material.
In Mold Labeling
Encapsulated label resists abrasion. More durable than pad-printing or painting.
Molding Equipment
- 44 Press Fleet ranging from 33 – 1,500 tons
- Large Press Capacity: 12 presses 600-1500 tons
- Shot Size Range: 3 – 291 oz.
- Electric Presses: Precision Molding
- Robotics: Pick and Place, 6-axis
- Materials Drying: 100% dryer equipped presses
- Computer Integrated Monitoring: All equipped with IQMS RealTime computer monitoring system
Materials Experience (Thermoplastic Resins)
14 million pounds of resins used annually
- Engineering resins: Xenoy, Polyesters, Nylon PVC, Ultem, PEEK, blends, etc.
- Commodity resins: Polyethylene, Polystyrene, etc.
- Color concentrates: Blending per specification
- Additives experience: UV stabilizers, silicone, foam, impact modifiers, flame retardants, etc.
- Glass Fiber Molding: Long glass and short glass
Tooling
- Engineering assistance during the design phase
- Project management of new tool design and development
- Mold flow analysis
- Qualified tool shops for mold build and major revisions
- Extensive tool maintenance program for new tools and transfer molds
- Experienced mold makers available 24 hours a day for tool care and revisions
